RE: artist wants carved styrene shapes

From: Derek Smith-EDS014 (Derek_Smith-EDS014@email.mot.com)
Date: Mon Jul 06 1998 - 18:07:12 EEST


Gautham,

One comment about your process. If you want the Z-axis (perpendicular to the
slices) to be the proper scale relative to the X & Y, then the size of your
projection relative to the original, the foam thickness, and the slice
thickness chosen in QuickSlice must all be considered. I think you said you
were doing a big tooth, and you would end up with one that is too tall or
short otherwise.

Regards,

   ...Derek
____________________________________

E. Derek Smith
3DP Program Manager
Technology Scout

Motorola Land Mobile Products Sector
8000 West Sunrise Blvd., Room 2329
Ft. Lauderdale, Florida 33322

954-723-4790 (Phone)
954-723-5584 (Fax)
eds014@email.mot.com
____________________________________

        ----------
        From: gautham@asu.edu[SMTP:gautham@asu.edu]
        Sent: Saturday, July 04, 1998 5:12 PM
        To: Marshall Burns
        Cc: rapid tooling bulletin board
        Subject: Re: artist wants carved styrene shapes

        marshall,

                Ok- thermocoal is no magic material. Its called styrofoam
here.
        Thermocoal is what we call it in the country where I am from.

        Here's a brief review of the process of using styrofoam sheets to
build scaled
        prototypes:

                The process is a simple one, but time consuming . All it
would neeed
        is a slicing software, a overhead projector, slabs of styrofoam &
some
        patientce. Once the part is sliced, these students used a projector
to project
        each slice on a wall. THey adjusted the distance of the projecttor
to the wall
        to scale the slices up to the scale they wanted. Then they placed a
slab of
        styrofoam on the projection of each slice , outlined the contours
with a pen ,
        cut against the outline with a hot knife & then glued the individual
slices
        together to get the prototype. The thickness of the styrofoam slabs
or sheets
        determine the layer thickness.
         
         
         Regards,
        gautham

        
------------------------------------------------------------------------
         Gautham Kattethota Home : 950, South Terrace Road,
#C349
         Grad. student, Tempe AZ 85281
         Dept. of MAE,Mail Code: 6106 Res Ph# : (602)967-4362
         Arizona State University, Off Ph# : (602)965-7830
         Tempe, AZ 85287 Email : gautham@asu.edu
        
------------------------------------------------------------------------

        On Sat, 4 Jul 1998, Marshall Burns wrote:

> Dear Gautham,
>
> What is thermocoal, please?
>
> Marshall Burns
>
>
>
>
>
> gautham@asu.edu wrote:
>
> > Sharon,
> > THis may not be what you are exactly looking for, but
never the
> > less....
> > A couple of arts students here from a Visualization &
PRototyping
> > class used an ingenious way to build big prototyppes out of
thermocoal from a
> > smaller part on the computer. What they did was they used
QuickSlice , a
> > software that forms the interface for A FDM machine, to slice up
the stl file
> > & then projected each layer on to a thermocoal slab pressed
against the wall (
> > the distance of projection decides the size of the projected
slices). They
> > then cut along the outlines & stuck the individual layers of cut
thermocoal to
> > make a scaled up prototype of a tooth.
> > It is a simple ingenious way to build scaled prototypes
yourself.
> >
> > gautham
> >
> >
------------------------------------------------------------------------
> > Gautham Kattethota Home : 950, South Terrace
Road, #C349
> > Grad. student, Tempe AZ 85281
> > Dept. of MAE,Mail Code: 6106 Res Ph# : (602)967-4362
> > Arizona State University, Off Ph# : (602)965-7830
> > Tempe, AZ 85287 Email : gautham@asu.edu
> >
------------------------------------------------------------------------
> >
>
> --
> Marshall Burns
> Marshall@Ennex.com
>
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