RE: cast stainless or be-cu mold inserts

From: Impact - Doug Johnson (djohnson@impactengsol.com)
Date: Fri Sep 29 2000 - 18:32:22 EEST


Will,

Call Chris Kambouris at Wisconsin Engraving.
The do some pretty remarkable work in transferring geometry like that to
steel tooling.

Thanx and good luck,

Doug Johnson
IMPACT Engineering Solutions
www.impactengsol.com

  -----Original Message-----
  From: owner-rp-ml@ltk.hut.fi [mailto:owner-rp-ml@ltk.hut.fi]On Behalf Of
Pattison, Will
  Sent: Friday, September 29, 2000 9:32 AM
  To: rp-ml@bart.lpt.fi
  Subject: cast stainless or be-cu mold inserts

  esteemed colleagues-

  i have a client that has a perfect application for a cast mold insert.
the part in question contains shapes that are best taken directly from a
sculpted prototype (a leaf and vine garden motif), however, their last
experience with a beryllium-copper insert was not good. they found a void
in the tool that ultimately caused them to lose sales to a small customer
called wal-mart. bad problem. i've explained that if folks like solidiform
can cast parts for f-16's, then certainly it is possible to cast a mold
insert that doesn't have unwanted porosity, but the decision makers are
nervous.

  now, i know all the pitfalls of investment casting mold inserts,
especially in aluminum. shrinkage, shrinkage, and shrinkage. so, what i
want to hear is names of suppliers who work in stainless who have experience
and could potentially help my client. this is a relatively low tolerance
application, but the inserts are quite large (the part is 9" x 4" x 14") and
will be multi-cavity. material is polypro or polyethylene, half a million
units per year.

  will pattison, idsa
  plano, tejas
  ignition
  www.ignitioninc.com

For more information about the rp-ml, see http://ltk.hut.fi/rp-ml/



This archive was generated by hypermail 2.1.2 : Tue Jun 05 2001 - 23:04:26 EEST