Re: Dissolving SL Resin?

From: Ron & Mary Ohler (r-m-ohler@triton.net)
Date: Thu Jan 30 2003 - 06:50:20 EET


Hi, have you tried denatured alcohol? I would think it is more aggressive as a solvent than isopropyl would be as it is it is not diluted with water. Just a thought.
Ron Ohler
Ohler Machine
  ----- Original Message -----
  From: Rob Connelly
  To: RP-ML
  Sent: Wednesday, January 29, 2003 10:27 PM
  Subject: Fw: Dissolving SL Resin?

  Paul,

  You're absolutely right! I have used isopropyl to dissolve the Sanders part material in the past, and I forgot all about it. I gotta quit sniffing the solvents ;-) The Sanders process has every bit of the resolution that is needed to do the parts as well. Great solution, Paul, and all the others who had the same idea. Thanks. And tell the rest of the gang there that I said hello.

  I will summarize the other responses that I received as well. They were all excellent -- thanks to you all for the help.

  - Use an acid to "digest" the part rather than dissolve it.
  - Use a combination of hot water and isopropyl to soften, then dissolve the part.
  - Use a low-temp (250 C) burnout.
  - Make a tool, then mold wax parts or other mat'l (geometry won't allow, unfortunately)
  - Use flouride gas to eat it away.

  Boy I tell ya, a little SL part doesn't stand a chance around you guys!!

  - Rob

    ----- Original Message -----
    From: Paul Suomala
    To: James McMurray
    Cc: Rob Connelly ; RP-ML
    Sent: Sunday, January 26, 2003 9:10 AM
    Subject: Re: Dissolving SL Resin?

    James,
     The "Sanders" green material goes to liquid state at 95 Deg C.
    It is attacked (at room temperature) very rapidly by acetone (isopropyl alcohol works but is a little slower). If evacuation must be completed at room temperature, either of these would remove all the green material with adequate flushing.
     Autoclaving is an alternative if that is an acceptable temperature. However,
     I presume the investment substitute displays unacceptable behavior at elevated temperatures or Rob would not be so specific about that requirement.
     Rob - does the project HAVE to be made from SLA material? If so, I should think the material providers know what destroys their material(s).

    best regards,
    Paul S

    James McMurray wrote:

      Rob, Even though the Sanders support wax will dissolve at 60 deg. C in BioAct the build material needs a much higher temp. and then it doesn't really dissolve it melts into a floating goo that sticks to itself and any strainers in the bath. I would talk to the Solid-Scape folks and find out what it will dissolve in, and at what temperature. Chances are it will dissolve in an easy to obtain solvent. Then the problem becomes does the solvent breakdown the mold material.You might try to see if the customer can allow steam dewaxing. That might clean out the mold well enough and not ruin it for his purposes. Regards,James
        ----- Original Message -----
        From: Stanley Lechtzin
        To: Rob Connelly
        Cc: RP-ML
        Sent: Friday, January 24, 2003 8:36 PM
        Subject: Re: Dissolving SL Resin?
         Hi Rob -
        How about using the Sanders process? The support wax used in this process will dissolve at approx. 60 deg. C. using BioAct as a solvent.

        Cheers,
        - Stanley

        At 08:48 PM 1/23/2003 -0500, Rob Connelly wrote:

          Hello RP'ers,
          I have a resin question for the group. I have a customer who wants to make some tiny little parts on a high-res SL machine for a medical application. Trouble is, he needs the parts for a process similar to investment casting wherein he will shell them with something, and then dissolve the SL part back out of the shell. He can't use high temperatures as in investment casting -- he needs to use a solvent.

          So, is anyone aware of a resin that can be used in a high-res SL machine (either a Viper or a 250HR) that can dissolve in acetone, xylene, MEK, or other such nasty chemical? Do the old acrylates dissolve? My customer has told me that just softening or deteriorating is not good enough -- it has to dissolve. If this does exist, do you know of a vendor who has this combination to whom I can outsource the job?

          Thanks in advance for your time,

          Rob Connelly
          FineLine Prototyping, Inc.
          6300 Limousine DR
          Suite 130
          Raleigh, NC 27613
          919-781-7702
          rob@finelineprototyping.com

         Prof. Stanley Lechtzin
        Temple University
        Tyler School of Art
        Metals/Jewelry/CAD-CAM
        7725 Penrose Ave.
        Elkins Park, PA 19027

        phone: 215-782-2863
        fax: 215-635-2861
        email: stanley@comcast.net
        stanlech@temple.edu

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