RE: [rp-ml] Investment casting

From: Warner, Pat (Pat.Warner@uk.renaultf1.com)
Date: Sun Nov 18 2007 - 22:25:55 EET


Posted on behalf of Tim Plunkett

 

 

 

There is a company in the UK called MicroMetalsmiths and they can be
found at:

http://www.micrometalsmiths.com <http://www.micrometalsmiths.com/> /

As their name suggests they specialise in small parts and cast brass.
your example looks right up their street!

 

In terms of a master for the process I am reasonably confident they can
handle most materials coming off RP machines. To prove it they have cast
from Duraform masters (yes, PA not Castform) on occasions so processes
like Envisiontec, Invision, SLA etc would not be a problem.

 

Hope this helps.

 

regards

 

 

Tim Plunkett

 

plunkett associates limited

Badgers Barn

Birdlip Farm, Birdlip, Gloucester, GL4 8JH

 

Phone +44 (0)1452 862309

Mobile +44 (0)797 959 0825

Fax +44 (0)1452 862309

Email tim@plunkettassociates.co.uk

Web www.plunkettassociates.co.uk

 

________________________________

From: owner-rp-ml@rapid.lpt.fi [mailto:owner-rp-ml@rapid.lpt.fi] On
Behalf Of Warner, Pat
Sent: 16 November 2007 19:01
To: Doug Groh; Bill Bedford; rp-ml@rapid.lpt.fi
Subject: RE: [rp-ml] Investment casting

 

True, they can do that, but considering the delicacy of the patterns
required (1mm/0.040" wall) I doubt that they would survive the process.

 

Regards

 

Pat

________________________________

From: owner-rp-ml@rapid.lpt.fi [mailto:owner-rp-ml@rapid.lpt.fi] On
Behalf Of Doug Groh
Sent: 16 November 2007 17:33
To: Warner, Pat; Bill Bedford; rp-ml@rapid.lpt.fi
Subject: RE: [rp-ml] Investment casting

 

If I recall, The guys that made the Vacuum casting machines had a
solution for this. They took an sla model and made an RTV silicon rubber
mold from the model. Then they vacuum cast Wax using a heated pot in the
vacuum chamber and cast wax patterns for Investment casting.

"Warner, Pat" <Pat.Warner@uk.renaultf1.com> wrote:

Bill

I would have thought that the SLA Viper (small frame) would do a good
job of these, providing that the correct resin is selected, and it is
capable of building the patterns in one piece. I only have experience of
waxes from 3D's Thermojet machine, but I would not think that it is an
appropriate route for these parts. I would doubt that the powder based
technologies (or at least those that I have seen) have the resolution
you are looking for. As I said in my previous reply though, SLA patterns
are relatively expensive and can be quite hard to process and I have no
experience of casting brass.

I hope this helps

Pat

-----Original Message-----
From: owner-rp-ml@rapid.lpt.fi [mailto:owner-rp-ml@rapid.lpt.fi] On
Behalf Of Bill Bedford
Sent: 16 November 2007 13:32
To: rp-ml@rapid.lpt.fi
Subject: RE: [rp-ml] Investment casting

On Wed, 14 Nov 2007 22:44:50 -0000, Warner, Pat wrote:
Sorry the link were bad on an earlier post, now corrected

[snip]

> It may be worth posting a
> generic geometry (if you can) and asking the list for comments from
> experience.

Thanks very much to for everyone's input on this, There have been a
number of useful replies that I will be following up, though I have the
feeling that I'm pushing the envelope in a different direction to most
people. Just to show you all what I've put graphics of parts I would
like to cast in here

These would be cast in brass

The sizes are

Frames 117 x 21 x 15 mm
Bogie 32 x 23 x 8.5 mm

The side frames on each should ideally be less than 1mm thick.

-- 
Bill Bedford
"Nothing is as important as model railways and even that isn't very 
important" 
-some wiseguy somewhere 
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